Cut Foam Services – Custom Precision Foam

Cut Foam – Expert Foam Cutting Services from Kehls

If you’re searching for high-quality cut foam services in South Africa, you’re in the right place. At Kehls, we’ve been serving the upholstery, decor, bedding, and interior industries for decades, offering professional-grade foam cutting tailored to your exact needs. Whether you’re replacing an old couch cushion, building a custom mattress, or crafting a creative DIY project, our cut foam service ensures precision, quality, and long-lasting comfort.

Why Choose Kehls for Cut Foam?

When it comes to foam cutting, precision and consistency matter. At Kehls, we combine expert craftsmanship with advanced cutting machinery to deliver foam solutions you can trust.

Industry-Trusted Quality

We supply foam to interior decorators, upholsterers, DIY enthusiasts, and commercial clients. Our reputation is built on consistency, service, and the ability to customise for every application.

Wide Range of Foam Types

From soft upholstery foam to high-density mattress foam, we carry a complete selection to suit different needs:

• Medium to firm seating foam
• High-density foam for mattresses and daybeds
• Chip foam for cost-effective projects
• Outdoor foam (water-resistant)
• Memory foam for comfort applications

Cut to Your Specs

Whether you need simple square cuts or complex shapes, our team delivers foam precisely to your measurements. You can even bring in your template or pattern — we’ll cut it exactly as needed.

Applications for Cut Foam

Our cut foam services cater to both everyday and specialist uses:

Upholstery

Revive your furniture with new seat or backrest foam. We supply replacement foam for chairs, couches, and antique pieces.

Bedding

Get foam for single, queen, or king-sized beds — or custom RV, caravan, or camper mattresses cut to size.

Interior Projects

From wall padding to acoustic panels, our foam fits seamlessly into your design projects.

DIY & Crafting

Need foam for yoga mats, baby changing pads, or pet beds? We help hobbyists and small businesses alike.

Industrial & Commercial Use

We also provide foam solutions for packaging, soundproofing, retail displays, and medical support cushions.

Our Cut Foam Process

Getting foam cut at Kehls is simple and efficient:

1. Bring your measurements or pattern
2. Choose your foam type and density
3. We cut it while you wait (or arrange pickup/delivery)

If you’re unsure what type of foam is best, our knowledgeable staff can guide you through the options.

Available at All Kehls Locations

Visit any of our branches in Cape Town, George (Garden Route), or Pinetown (KZN). Each branch is equipped to offer expert foam cutting and personalised service. We also offer free delivery within 10km of our stores — just ask in-store for details.

Why Cut Foam is a Smarter Choice

Tailored Fit

Unlike off-the-shelf foam pieces, custom-cut foam ensures a perfect fit for your space, furniture, or product.

Better Longevity

When foam fits right, it wears better and lasts longer — saving you time and money in the long run.

Creative Freedom

Custom cut foam gives you the flexibility to design what you need, not just what’s available.

Support Local

Kehls is a proudly South African company with decades of hands-on industry experience. Choosing us means supporting skilled local work.

FAQs About Cut Foam Services

1. Can I bring in my own pattern or template?

Yes — we encourage it. We can cut to exact shapes and sizes if you supply a physical pattern.

2. How long does foam cutting take?

In most cases, same-day service is available. Larger orders may take 24–48 hours.

3. Do you offer memory foam cutting?

Yes — we stock and cut memory foam to size, perfect for mattresses and cushions.

4. What’s the best foam for couch cushions?

Medium to high-density foam is ideal for long-lasting seat comfort.

5. Can I get foam delivered to my home?

We offer free delivery within 10km of our stores. Delivery beyond that is also available — just ask.

6. Do you cut foam for campervans or caravans?

Absolutely — we specialise in custom mattress foam for caravans, RVs, and boats.

7. How do I choose the right foam density?

Our staff can guide you based on the use case — sitting, sleeping, outdoor, etc.

8. Can foam be shaped into curves or angled edges?

Yes — we can cut foam into most shapes, including curves and bevels.

9. What if I only need a small piece of foam?

No problem — we offer foam in all sizes and welcome small or single-item requests.

10. Do you offer bulk pricing for larger orders?

Yes — we supply commercial and wholesale clients with competitive pricing.

Visit Kehls for All Your Cut Foam Needs

Whatever your foam project — large or small — Kehls is ready to help. With expert advice, a wide foam selection, and precise cutting, we make sure you leave with the perfect piece.

Contact us or visit your nearest Kehls branch today — and let’s bring your custom foam idea to life.